Arlon Overlaminate Guide: Choosing the Right Laminate for Your Print
Arlon manufactures nine distinct overlaminate films, each engineered for a specific combination of substrate, durability, finish, and special-application requirement. This guide walks you through the entire lineup — economy calendered through anti-graffiti PVDF and non-PVC polyurethane — so you can match the right laminate to your print media and project on the first try.
What's in This Guide
- The Full Arlon Overlaminate Lineup
- Cast vs. Calendered vs. PVDF vs. Non-PVC: What's the Difference?
- Decision Guide — Which Laminate Should I Choose?
- Quick Picks by Common Scenario
- Choosing a Laminate for Vehicle Wraps
- UL 410 Floor Graphic Systems
- Window Film & Optically Clear Applications
- Specialty Laminates: Anti-Graffiti & Non-PVC
- Frequently Asked Questions
The Full Arlon Overlaminate Lineup
Here's every Arlon overlaminate at a glance. Each row links to the dedicated product page for ordering and full specifications.
| Series | Type | Thickness | Outdoor Life | Finishes | Best Use | Special |
|---|---|---|---|---|---|---|
| 3510 | Economy calendered | 3.2 mil | 3 yr | Gloss / Matte | Short-term banners, POP, promo signage | Lowest cost |
| 3420 | Premium polymeric calendered | 3 mil | 5 yr | Gloss / Satin / Matte | Versatile signage, POP, kiosks, floors | UL 410 (Gloss + Matte), UV inhibitors |
| 3170 | Intermediate cast | 1.3 mil | 7 yr | Gloss / Matte | Standard wraps, fleet, intermediate signage | ≥200% elongation |
| 3210 | Premium cast (lightweight) | 1.3 mil | 7 yr | Gloss / Matte | Wraps requiring extra conformability | ≥200% elongation, UV inhibitors |
| 3270 | Premium cast | 2 mil | 7 yr | Gloss / Satin / Matte | Premium wraps, signage, three-finish flexibility | Heavier-gauge cast |
| 3220 | Premium cast (most versatile) | 2 mil | 7 yr | Gloss / Luster / Satin / Matte | Wraps, signage, premium retail, floors (Gloss) | UL 410 (Gloss), 4 finishes, 30" width |
| 3200 | Optically clear cast | 2 mil | 7 yr | Gloss (100 GU) | Window film, perforated window graphics | Optically clear film + adhesive |
| 3350 | PVDF anti-graffiti | 2 mil | 10 yr | Semi-gloss (40–60 GU) | Transit, safety, anti-tag, nameplates | IPA/acetone-safe, rigid only |
| V3370 | Non-PVC polyurethane | 1.5 mil | 10–12 yr | Gloss / Satin | Sustainable wraps, healthcare, Class A interiors | Self-healing, ASTM E-84 Class A, 220% elongation |
Cast vs. Calendered vs. PVDF vs. Non-PVC: What's the Difference?
Before choosing a specific SKU, it helps to understand the four laminate constructions in the Arlon line. Each is engineered for a different combination of cost, conformability, and longevity.
Calendered Vinyl
Manufactured by squeezing vinyl through heated rollers. Thicker, stiffer, and lower cost than cast — but with limited conformability. Best for flat surfaces.
Pros: Lower price, thicker for added abrasion resistance, easier to handle.
Cons: Doesn't conform to curves, rivets, or compound surfaces. Shorter outdoor life. Stiffer over UV-ink texture.
Arlon options: 3510 (economy), 3420 (premium polymeric)
Cast Vinyl
Manufactured by casting liquid vinyl onto a release liner and curing flat. Thinner, more conformable, longer service life, and color-stable — the gold standard for wraps.
Pros: Conforms over rivets and curves, longer outdoor durability (7 yr), better dimensional stability.
Cons: Higher cost than calendered. Thinner so less abrasion resistance per dollar.
Arlon options: 3170, 3210, 3270, 3220, 3200 (window)
PVDF Fluoropolymer
A specialty rigid film with chemical resistance built into the polymer chemistry. Solvent-based paints and markers don't bond — they wipe off with isopropyl alcohol or acetone.
Pros: True anti-graffiti performance, 10-year outdoor life, extreme service temperature (-40°F to 225°F).
Cons: Rigid — won't conform to curves or wraps. Creases are permanent. Single semi-gloss finish only.
Arlon option: 3350
Non-PVC Polyurethane
The newest construction — polyurethane facestock with self-healing scratch recovery, Class A fire rating, and the longest outdoor life in Arlon's catalog. PVC-free for sustainable specs.
Pros: Self-healing, 12-yr life (Gloss), Class A fire-rated, mold-resistant, 220% elongation, non-PVC.
Cons: Highest price point. Only two finishes (Gloss, Satin).
Arlon option: V3370
Decision Guide — Which Laminate Should I Choose?
Start with the application question. The right answer often comes down to one or two specific requirements (Class A fire rating, UL 410 floor approval, optical clarity, etc.) that immediately narrow the field.
Quick Picks by Common Scenario
Both are 1.3-mil cast vinyl with ≥200% elongation and 7-year durability — the most cost-effective laminate options for full vehicle wraps. Choose 3170 for the standard intermediate-grade wrap pairing; choose 3210 when the project demands extra conformability.
Both are 2-mil premium cast laminates with sophisticated low-sheen finishes. 3220 adds an in-between Luster finish if you want something between gloss and satin.
The only Arlon overlaminate with both an optically clear film and an optically clear adhesive. Standard cast laminates appear hazy through glass — 3200 preserves the clean see-through that makes one-way vision graphics work.
Calendered laminates are the right call for short- to mid-term flat applications. 3510 is the value option at 3-year durability; 3420 steps up to 5-year life with built-in UV inhibitors and three finishes.
These are the only two Arlon laminates with UL 410 slip-resistance certification for interior floor graphics. Pair with approved Arlon DPF print media (4600GLX/MLX, 8200 High Tack, 8000 Ultra Tack, or 510 GT/MT/GTR/MTR) for a complete UL-compliant system.
PVDF resists tagging — solvent paints and permanent markers wipe off with IPA or acetone instead of bonding to the surface. 10-year outdoor durability and extreme temperature tolerance (up to 225°F) make it the right call for transit-exposure environments.
Non-PVC construction fits institutional procurement specs. ASTM E-84 Class A fire rating qualifies it for interior commercial and institutional walls. Mold-resistance under ASTM D3273 (paired with DPF V9700/V9500) makes it the right answer for humid environments.
10-year outdoor life, extreme service temperature range (-40°F to 225°F), and aggressive chemical resistance make 3350 the de-facto industrial nameplate laminate. Its rigid construction is a feature, not a bug, for permanent flat-surface applications.
The only non-PVC option in Arlon's overlaminate line. 60% lower manufacturing VOCs than comparable PVC laminates, plus self-healing scratch recovery and Class A fire rating make it a strong fit for clients with sustainable-sourcing requirements.
Premium 2-mil cast laminates with deep matte finishes (1.5–10 GU) for fully glare-free indoor presentation. Used widely on gallery installations, branded environments, and premium architectural graphics.
Choosing a Laminate for Vehicle Wraps
Vehicle wraps are the single most common application for Arlon overlaminates, and there are five products in the line that can handle wrap work. The right choice depends on three factors: budget, conformability requirements, and any non-PVC or Class A specifications from the customer.
| Wrap Laminate | Material | Elongation | Durability | Position |
|---|---|---|---|---|
| 3170 | Intermediate cast | ≥200% | 7 yr | Standard wrap laminate — most cost-effective |
| 3210 | Premium cast (light) | ≥200% | 7 yr | Lightweight cast for extra conformability |
| 3270 | Premium cast | ≥150% | 7 yr | Heavier-gauge premium with 3 finish options |
| 3220 | Premium cast | ≥150% | 7 yr | Most versatile — 4 finishes, also UL floor-rated |
| V3370 | Non-PVC polyurethane | 220% | 10–12 yr | Premium tier — sustainable, self-healing, longest life |
Critical Wrap Reminders
- No horizontal surfaces. None of Arlon's overlaminates are recommended for vehicle hoods, roofs, or auto tops. Direct sun, moisture, and dirt deposition on horizontal surfaces dramatically shortens service life and voids warranty coverage.
- Allow inks to outgas. Most cast laminates require 24–48 hours of dry time on printed images before lamination. Skipping this step traps residual solvents and causes adhesion or appearance issues.
- UV inks need extra care. See Arlon's Tip 55 (What Is Silvering?) for best practices when laminating over UV-printed graphics.
- Cold lamination only. All Arlon overlaminates are designed for cold lamination on standard roll laminators — no heat required.
UL 410 Floor Graphic Systems
Two Arlon laminates carry UL 410 slip-resistance certification for interior floor graphics: Series 3220 Gloss and Series 3420 (Gloss and Matte). For a UL-compliant floor graphic system, both the laminate and the print media must be approved. Pair the floor-rated laminate with one of these Arlon DPF print media:
- DPF 4600GLX / MLX — gloss and matte print films
- DPF 8200 High Tack — the only approved option for low-pile carpet
- DPF 8000 Ultra Tack — for challenging smooth-floor surfaces
- DPF 510 GT / MT — standard smooth-floor applications
- DPF 510 GTR / MTR — removable smooth-floor applications
Window Film & Optically Clear Applications
Series 3200 is the only Arlon overlaminate engineered for window applications. Every other laminate in the line — even the premium cast options — explicitly states it's "not designed to be used as an optically clear window film."
The reason is the adhesive. Standard cast laminate adhesives are formulated for opaque substrates, where slight haze or milkiness in the bond layer doesn't show. On glass, that haze is immediately visible from both sides — defeating the entire purpose of perforated window film, where the graphic must read crisp from outside while preserving see-through clarity from inside.
3200 uses both an optically clear film and an optically clear adhesive, making it the right answer for:
- Perforated window film (one-way vision graphics)
- Storefront and retail window advertising
- City bus and transit window wraps
- Automotive rear-window graphics
- Flat glass, office partitions, and architectural glass installations
Specialty Laminates: Anti-Graffiti & Non-PVC
Series 3350 — Anti-Graffiti (PVDF)
Series 3350 stands alone in the lineup as Arlon's only PVDF (fluoropolymer) overlaminate. The chemistry that makes PVDF different is exactly what makes it valuable: solvent-based paints, permanent markers, and tagging inks don't bond to the fluoropolymer surface — they sit on top of it. A wipe with isopropyl alcohol or acetone removes the graffiti without damaging the film or the printed graphic underneath.
That makes 3350 the laminate of choice for transit signage, municipal infrastructure, safety signs and nameplates, utility markings, schools, and permanent wayfinding — anywhere graphics are exposed to vandalism and routine cleaning is part of the maintenance plan. The trade-offs: 3350 is rigid (won't conform to curves or wraps), creases are permanent, and only one semi-gloss finish (40–60 GU) is available.
Series V3370 — Non-PVC Polyurethane
Series V3370 is Arlon's premium specification-grade laminate. The polyurethane construction unlocks four capabilities no vinyl laminate offers in a single product:
- Non-PVC — meets sustainable-sourcing and PVC-restrictive procurement specs (LEED, healthcare, K-12)
- ASTM E-84 Class A fire rating — qualifies for interior commercial wall graphics
- Self-healing scratch recovery — minor scratches and swirl marks recover over time
- Aggressive chemical resistance — IPA, ethanol, gasoline, ethyl acetate, and most cleaners
Combined with 220% elongation (the highest in the line), 12-year unprinted durability on Gloss, and mold-growth resistance (when paired with DPF V9700 or V9500), V3370 is the answer for projects where standard PVC simply doesn't meet the spec.
Frequently Asked Questions
Need Help Choosing the Right Arlon Laminate?
KG Supplies is an authorized Arlon distributor with all nine overlaminate films in stock for overnight delivery across the Southwest and nationwide UPS shipping. Our team will help you spec the right laminate for your print media, finish, and durability requirements. Call (602) 272-8655 or email Sales@kgsupplies.com — we'll match the laminate to your project on the first try.