Product Description
Arlon Series 2100 High Performance Cast Film - Premium 2-Mil Cast Vinyl - 67 Vibrant Colors - Up to 12-Year Outdoor Durability - Exceptional Conformability
The Gold Standard in Premium Cast Cut Vinyl
Arlon Series 2100 represents the pinnacle of premium cast vinyl film technology for cut graphics applications. This 2-mil (50 micron) extra-formable cast film delivers exceptional conformability that allows it to conform flawlessly to deep recesses, rivets, corrugations, and channel constructions on vans, trucks, and complex curved surfaces where lesser films fail. Available in an impressive palette of 67 vibrant colors spanning the full spectrum from classic blacks and whites to brilliant metallics, Series 2100 provides the color selection and performance versatility demanded by professional sign makers and graphics installers. The advanced permanent adhesive system is engineered to perform exceptionally well on a wide variety of substrates including rigid sign faces, banners, and painted metal surfaces, providing secure adhesion that lasts for years. With outdoor durability up to an industry-leading 12 years on black and white (8-12 years on colors, 5-6 years on metallics depending on specific color—see detailed durability chart), Series 2100 withstands the harshest climate and environmental conditions from scorching Arizona deserts to humid Florida coastlines to frozen northern winters. The film maintains its softness over time and resists the embrittlement, cracking, and crazing that plague inferior films, ensuring your graphics look professional throughout their entire lifespan. Series 2100 outperforms most films in multi-layered graphics applications where dimensional stability and conformability are critical—create complex layered designs with confidence knowing each layer will conform perfectly without lifting, bubbling, or edge failure. The 70-90 gloss units high-gloss finish delivers vibrant, eye-catching graphics with depth and brilliance, while special matte finishes (Matte Black, Matte White) offer sophisticated non-reflective alternatives. Series 2100 features contrasting blue liner on Gloss and Matte White colors for optimal cutting visibility and effortless weeding—see exactly where you're cutting and remove waste material easily. Standard colors have been rigorously weather-tested in Florida, Arizona, and California exposure sites, while custom color matches utilize only the best weathering pigments and stabilizer systems for high durability assurance. Whether you're creating fleet graphics, dimensional signage, architectural lettering, decorative accents, layered logos, vehicle graphics, storefront signage, or any application requiring premium performance, Series 2100 delivers the exceptional quality, vibrant colors, and long-term durability that build your reputation and keep customers coming back.
67 Vibrant Colors
The most comprehensive color palette in premium cast vinyl:
Classic Essentials (12-Year Durability)
- 003 Black: Jet black, 12-year durability
- 002 White: Bright white, 12-year durability
- 040 Matte Black: Non-reflective black, 10-year durability
- 049 Matte White: Non-reflective white, 9-year durability
- 000 Clear: Transparent, 8-year durability
Bold Primary Colors (8-10 Years)
- 001 Red, 042 Cardinal Red, 060 Bright Cardinal Red
- 005 Blue, 011 Dark Blue, 017 Sapphire Blue, 065 Midnight Blue
- 006 Yellow, 067 Primrose Yellow, 165 Chrome Yellow
- 061 Kelly Green, 024 Dark Green, 086 Forest Green
- 083 Bright Orange, 096 Tangerine, 097 Light Orange
Sophisticated Mid-Tones (8-10 Years)
- Grays: 050 Medium Gray, 052 Dark Gray, 028 Dove Gray, 080 Graphite
- Blues: 018 Olympic Blue, 031 Ocean Blue, 032 Azure Blue, 066 Medium Blue
- Greens: 069 Apple Green, 079 Kiwi, 087 Aqua Green, 106 Medium Green
- Earth Tones: 008 Brown, 027 Fawn, 085 Cocoa, 068 Beige
Vibrant Specialty Colors (8-9 Years)
- Pinks & Purples: 056 Hot Pink, 058 Dark Magenta, 074 Royal Purple, 099 Bright Purple
- Reds: 014 Tomato Red, 073 Poppy, 220 Perfect Match Red, 221 Geranium, 223 Peacock Red
- Blues: 051 Aruba Blue, 089 Aqua Blue, 092 Wedgewood Blue, 250 Intense Blue
- Specialty: 071 Teal, 081 Titanium, 084 Eggshell, 280 Terra Cotta
Premium Metallics (5-6 Years)
- Gold Tones: 004 Gold, 059 Imitation Gold
- Silver Tones: 029 Silver Metallic, 021 Smoke Metallic
- Specialty: 023 Charcoal Metallic, 037 Medium Blue Metallic, 120 Pearl
Complete Durability Chart Available: See detailed color-by-color durability ratings below. All colors rigorously tested in Florida, Arizona, and California exposure sites.
Exceptional Conformability
Extra formable cast construction conquers challenging surfaces:
Deep Recesses
Conforms perfectly into recessed areas, channels, and indentations without bridging or lifting. The extra-formable construction allows the film to stretch and conform where rigid films fail.
Rivets & Corrugations
Flows around rivets, corrugated panels, and raised surfaces with exceptional conformability. Creates seamless appearance on textured and dimensional surfaces.
Channel Structures
Specifically engineered for van channel construction and similar complex geometries. Conforms without wrinkles, bubbles, or edge lifting.
Compound Curves
Premium cast construction allows stretching in multiple directions simultaneously. Perfect for curved sign faces, dimensional letters, and complex contours.
Maintains Softness
Film stays soft and pliable over time—never becomes brittle or stiff. This long-term flexibility prevents cracking, crazing, and edge lifting as the graphic ages.
Multi-Layer Excellence
Outperforms most films in multi-layered graphics. Each layer conforms perfectly without differential shrinkage or edge failure between layers.
Key Features & Benefits
- 67 Vibrant Colors: Most comprehensive color palette in premium cast vinyl
- 2-Mil Cast Construction: Extra formable for exceptional conformability
- Up to 12-Year Durability: Black and white (8-12 years colors, 5-6 years metallics)
- Permanent Adhesive: Advanced adhesive system for secure, long-term bonding
- High Gloss Finish: 70-90 gloss units for vibrant, eye-catching graphics
- Maintains Softness: Stays flexible over time—resists embrittlement
- Crack & Craze Resistant: Long-term integrity without degradation
- Multi-Layer Performance: Outperforms most films in layered graphics
- Superior Conformability: Rivets, corrugations, channels, deep recesses
- Contrasting Blue Liner: Gloss & Matte White for optimal cutting/weeding
- Wide Substrate Compatibility: Rigid sign faces, banners, painted metal
- Excellent Tensile Strength: ≥4.5 lb/in prevents tearing during installation
- High Elongation: ≥170% (non-metallics) for stretching capability
- Gasoline Resistant: No appreciable effect from fuel exposure
- Wide Temperature Range: Service temperature -40°F to 200°F
Applications
Fleet Graphics
- Van graphics and lettering
- Truck fleet branding
- Delivery vehicle graphics
- Service fleet identification
- Corporate fleet branding
- Municipal fleet graphics
- Franchise vehicle branding
Commercial Signage
- Storefront window graphics
- Building identification
- Dimensional letters
- Architectural graphics
- Monument sign faces
- Directional signage
- Wayfinding systems
Decorative Graphics
- Wall graphics and murals
- Decorative accents
- Retail displays
- Trade show graphics
- Interior décor
- Architectural features
- Custom designs
Dimensional Graphics
- Multi-layered logos
- Raised letter effects
- Shadow effects
- Overlapping designs
- Complex layered graphics
- 3D appearance graphics
Vehicle Graphics
- Vertical surface graphics
- Door panel graphics
- Side graphics and stripes
- Bumper graphics
- Fender graphics
- Quarter panel graphics
Specialty Applications
- Rigid sign faces
- Banners (supported)
- Channel letter faces
- Corrugated surfaces
- Riveted panels
- Custom projects
Technical Specifications
| Product Name: | Arlon Series 2100 High Performance Cast Film |
| Manufacturer: | Arlon |
| Film Type: | Cast PVC |
| Thickness: | 2-mil (50 micron) |
| Finish: | High Gloss (70-90 gloss units), Matte options available |
| Colors Available: | 67 vibrant colors |
| Adhesive: | Permanent, Advanced Adhesive System |
| Peel Adhesion: | 3.0 lb/in (15 min) / 4.5 lb/in (ultimate bond) |
| Liner: | Standard release liner (blue on Gloss & Matte White) |
| Liner Release: | 150 g/2 in (30 g/cm) |
| Tensile Strength: | ≥4.5 lb/in (≥0.8 kg/cm) |
| Elongation: | ≥170% (non-metallics) / ≥100% (metallics) |
| Dimensional Stability: | 0.01-0.02 in (0.25-0.50 mm) at 158°F, 48 hours |
| Outdoor Durability: | Up to 12 years (varies by color—see chart) |
| Application Temp Range: | 40°F to 120°F (optimum 60-90°F) |
| Service Temp Range: | -40°F to 200°F |
| Gasoline Resistance: | No appreciable effect |
| Shelf Life: | 2 years (70°F, 50% RH) |
| Application: | Cut Graphics (plotter/cutter) |
| NOT for: | Digital printing (use Series 2500 or DPF for printing) |
Color Durability Chart (Vertical Exposure, Zone 1)
| Durability | Colors |
|---|---|
| 12 Years | 003 Black, 002 White |
| 10 Years | 005 Blue, 008 Brown, 011 Dark Blue, 012 Burgundy, 017 Sapphire Blue, 024 Dark Green, 026 Oyster, 027 Fawn, 040 Matte Black, 050 Medium Gray, 052 Dark Gray, 065 Dark Bahama Blue, 065 Midnight Blue, 066 Medium Blue, 074 Royal Purple, 086 Forest Green, 093 Light Navy, 230 Bottle Green |
| 9 Years | 001 Red, 018 Olympic Blue, 028 Dove Gray, 031 Ocean Blue, 032 Azure Blue, 042 Cardinal Red, 049 Matte White, 058 Dark Magenta, 061 Kelly Green, 071 Teal, 080 Graphite, 085 Cocoa, 089 Aqua Blue, 099 Bright Purple, 106 Medium Green, 250 Intense Blue, 280 Terra Cotta |
| 8 Years | 000 Clear, 006 Yellow, 014 Tomato Red, 051 Aruba Blue, 056 Hot Pink, 059 Imitation Gold, 060 Bright Cardinal Red, 067 Primrose Yellow, 068 Beige, 069 Apple Green, 070 Palm Oyster Gray, 073 Poppy, 079 Kiwi, 081 Titanium, 083 Bright Orange, 084 Eggshell, 087 Aqua Green, 092 Wedgewood Blue, 096 Tangerine, 097 Light Orange, 165 Chrome Yellow, 220 Perfect Match Red, 221 Geranium, 223 Peacock Red |
| 6 Years | 023 Charcoal Metallic, 037 Medium Blue Metallic, 120 Pearl |
| 5 Years | 004 Gold, 021 Smoke Metallic, 029 Silver Metallic |
Note: Some color fade may occur in severe environmental areas. Actual durability depends on surface preparation, maintenance, and exposure conditions.
Available Sizes
Roll Widths
- 24" (0.61m): Standard width for lettering and small graphics
- 30" (0.76m): Mid-size for versatile applications
- 48" (1.22m): Large format for sign faces and vehicle graphics
- 60" (1.52m): Extra-wide for maximum coverage (select colors)
Roll Lengths
- 10 yards (9.14m): Available in 24", 30", and 48" widths only
- 50 yards (45.72m): Standard production length in all widths
- 250 yards (228.6m): Available in 48" and 60" widths only
Note: 60" (1.52m) by 50 yards (45.72m) rolls available in select colors only. 250-yard rolls available in 48" and 60" widths only.
Installation Guidelines
Surface Preparation
- Surfaces must be clean, dry, and free from grease, wax, or contamination
- Clean according to substrate manufacturer's specifications
- Freshly painted surfaces should be fully cured before application
- Pre-test vinyl on substrate to be used
- Not recommended for stainless steel trailers or latex painted surfaces
Application Temperature
- Range: 40°F to 120°F (5°C to 50°C) on clean, dry substrate
- Optimum: 60°F to 90°F (15°C to 30°C) for best results
- Bring material to room temperature before application
- Work in controlled environment when possible
Application Technique
- Use standard vinyl application tools: squeegee, application tape, cutting tools
- Apply to vertical or upper outboard angles for best durability
- Horizontal surfaces (hood, trunk, roof) not recommended—significantly shorter life
- Use heat gun or torch for curves and recesses (not excessive heat)
- Post-heat edges and stress points for permanent adhesion
- Allow 24 hours before removing application tape on complex applications
Cutting & Weeding
- Use sharp plotter blade for clean cuts
- Contrasting blue liner on Gloss & Matte White aids visibility
- Adjust blade depth to cut film without cutting liner
- Weeding is effortless due to premium release characteristics
- Use weeding tools for intricate details
Multi-Layer Applications
- Apply base layer first, allow to set before applying additional layers
- Series 2100 outperforms most films in multi-layered graphics
- Each layer conforms perfectly without differential shrinkage
- Build complex designs with confidence
⚠️ Important Performance Notes
Optimum Performance Conditions
- Best Performance: Vertical or upper outboard angles
- Reduced Performance: Horizontal surfaces (hood, trunk, auto roof) will weather significantly sooner—NOT RECOMMENDED
- Why Horizontal Degrades Faster: Increased UV exposure, moisture accumulation, continuous dirt and atmospheric contaminant deposition
- Durability Factors: Actual weathering depends on surface prep, maintenance, and exposure conditions
- Success Metric: Retention of legibility characterizes successful weather resistance
Substrate Restrictions
- NOT Recommended: Stainless steel trailers—adhesive may not perform optimally
- NOT Recommended: Latex painted surfaces—adhesion issues may occur
- Test Required: Always pre-test on actual substrate before full application
Opacity & Light Transmission
- Series 2100 opacity level may vary depending on color
- NOT compatible with backlighting applications
- For backlit applications, use Arlon Series 2500 Cast Translucent Film instead
- Opaque construction for non-illuminated applications only
Product Highlights
- ✓ 67 vibrant colors - comprehensive palette for any design
- ✓ Up to 12-year outdoor durability - black & white (8-12 years colors)
- ✓ Extra formable cast - exceptional conformability
- ✓ Conforms to rivets, corrugations, channels, deep recesses
- ✓ Maintains softness over time - resists embrittlement
- ✓ Crack and craze resistant - long-term integrity
- ✓ Outperforms in multi-layered graphics - perfect for complex designs
- ✓ Premium 2-mil cast construction - professional quality
- ✓ High gloss finish - vibrant, eye-catching appearance
- ✓ Contrasting blue liner - optimal cutting & weeding (gloss & matte white)
- ✓ Advanced permanent adhesive - secure long-term bonding
- ✓ Wide substrate compatibility - sign faces, banners, painted metal
- ✓ Excellent tensile strength - ≥4.5 lb/in prevents tearing
- ✓ High elongation - ≥170% for conformability
- ✓ Gasoline resistant - no appreciable effect
Series 2100 vs. Standard Cast Vinyl
| Feature | Series 2100 | Standard Cast Vinyl |
|---|---|---|
| Color Selection | 67 vibrant colors | Limited palette (typically 20-30) |
| Durability | Up to 12 years | 5-7 years typical |
| Conformability | Extra formable - exceptional | Standard conformability |
| Rivets/Corrugations | Excellent performance | Variable performance |
| Maintains Softness | Yes - stays flexible over time | May become brittle |
| Crack/Craze Resistance | Superior - resists degradation | May crack over time |
| Multi-Layer Performance | Outperforms most films | Standard performance |
| Elongation | ≥170% (non-metallics) | Typically 100-150% |
| Tested Locations | Florida, Arizona, California | Limited testing |
| Metallics Available | Yes - 6 metallic colors | Limited or none |
Frequently Asked Questions
Q: Can I use Series 2100 for digital printing?
A: No. Series 2100 is specifically designed for cut graphics applications using plotters/cutters, not for digital printing. For printable cast vinyl, use Arlon DPF series or ORAJET films designed for printing. Series 2100 excels at cut vinyl graphics, lettering, logos, and designs.
Q: What makes Series 2100 "extra formable"?
A: The premium cast construction allows exceptional conformability to deep recesses, rivets, corrugations, and channel structures where standard films fail. It maintains softness over time and resists embrittlement, allowing it to stretch and conform to challenging surfaces while staying adhered for years.
Q: Which colors have the longest durability?
A: Black (003) and White (002) offer 12-year outdoor durability. Many core colors offer 10 years (blues, greens, grays), while bright colors typically offer 8-9 years. Metallics range from 5-6 years. See the complete color durability chart for specific color performance.
Q: Can I apply Series 2100 to horizontal surfaces like hoods or roofs?
A: NOT RECOMMENDED. Horizontal surfaces weather significantly sooner than vertical due to increased UV exposure, moisture accumulation, and dirt deposition. Series 2100 performs best on vertical or upper outboard angles. Horizontal applications will have dramatically reduced lifespan.
Q: What's the advantage of the contrasting blue liner?
A: Gloss White and Matte White colors feature a contrasting blue liner that makes it much easier to see where you're cutting during the plotting process. The high contrast allows precise blade positioning and effortless weeding visibility—a huge time-saver for white vinyl applications.
Q: How does Series 2100 perform in multi-layered graphics?
A: Exceptional! Series 2100 outperforms most films in multi-layered applications. Each layer conforms perfectly without differential shrinkage or edge lifting between layers. The dimensional stability ensures complex layered designs stay aligned and adhered for the life of the graphic.
Q: Can I use this on stainless steel trailers?
A: No. Arlon does not recommend Series 2100 for use on stainless steel trailers due to adhesion concerns. Also not recommended for latex painted surfaces. Always pre-test on your specific substrate before committing to a full application.
Q: Is Series 2100 suitable for backlit applications?
A: No. Series 2100 is opaque and NOT compatible with backlighting. For backlit applications, use Arlon Series 2500 Cast Translucent Film which is specifically designed and warranted for internally illuminated signs.
Q: What widths and lengths are available?
A: Widths: 24", 30", 48", and 60" (select colors). Lengths: 10 yards (24", 30", 48" only), 50 yards (all widths), and 250 yards (48" and 60" only). The 60" width and 250-yard lengths are available in select colors only.
Q: How long can I store Series 2100 before using it?
A: 2-year shelf life when stored at ideal conditions: 70°F (21°C) and 50% relative humidity. Store in original packaging, protect from temperature extremes, moisture, and direct sunlight.
Q: Is Series 2100 gasoline resistant?
A: Yes! Testing shows no appreciable effect from gasoline exposure. Film was applied to etched aluminum panels 24 hours prior to testing, immersed 15 minutes at 70°F, stabilized 24 hours before inspection—no degradation observed.
Q: What temperature range can Series 2100 withstand?
A: Service temperature range is -40°F to 200°F when properly applied. This ensures reliable performance in extreme climates from arctic cold to desert heat. Application temperature should be 40-120°F (optimum 60-90°F).
Custom Color Matching
Need a specific color not in the standard palette?
Custom color matches are available! Arlon derives custom colors only from the best weathering pigments and stabilizer systems, ensuring very high durability assurance at short development times. Contact Arlon Customer Service for custom color requests:
- Phone: 1.800.232.7161
- Minimum quantities typically required
- Lead times vary based on complexity
- Durability testing available
Technical Support & Resources
Arlon provides comprehensive support for Series 2100:
- Technical Data Sheets: Complete specifications and testing data
- Application Guidelines: Detailed installation instructions
- Color Charts: Complete color swatches and durability ratings
- Technical Support: Expert assistance for specific applications
- Phone: USA 800.232.7161 / +1 714.985.6300
- Europe: +31 70 354 4311
- China: +86 0536 6226568
- Website: arlon.com
Terms & Conditions
The warranties offered in Arlon's Standard Terms and Conditions, which are incorporated in full by this reference and are available at https://www.arlon.com/na_en/legal/terms-and-conditions, are made in lieu of all other express or implied warranties.
Important: Actual weathering durability depends on surface preparation, surface maintenance and exposure conditions. Successful weather resistance is characterized by the retention of legibility. Series 2100 film will resist weathering best when applied to vertical or upper outboard angles. Horizontal angles such as hood, trunk and auto roof surfaces will weather significantly sooner than vertical and is not recommended.
Pre-Test Recommendation: Arlon recommends that the user pre-test the vinyl on the substrate to be used. The surface must be cleaned according to the substrate manufacturer's specifications.
